Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also affect factory space and installation requirements.
Fiber Cable Sheathing Line Fibers In Stainless Steel Tube Compact Fiber Unit
The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are integrated in the process. When assessing suitability, the entire process matters rather than speed alone.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed is up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Review The Production Line’s Key Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is provided for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Check the necessary cabinet and power supply arrangements before purchasing.
| Process Stage | Specification | Buyer verification |
| Tension of fibers | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Prepare Line Configuration, Installation, And Operating Conditions
Prepare a dedicated area before the equipment arrives. The optical fibre system requires an enclosed, clean, dry, and draft-free space. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be assessed by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, check the scope of supply and replacement parts.